The
more elaborate chrome
plating process work is for damaged parts or for parts
where the original manufacturing of the part caused waves in the
steel. The next step is optional, but gives a finer quality. I'ts
a two part plating process whereby copper is deposited on the steel.
First
a strike coating of alkaline copper which allows for acid copper
to be deposited. The best quality comes from buffing or polishing
these parts. When the buffer works on these parts the small pits
can be removed.
Now, in the case of die-cast zinc pot there may
be many pits. Often during the chrome plating process, the shop
will copper plate and polish repetitively until the blemishes are
removed. Lead solder may be employed to fill the pits.
Once
the coppered part is ready it is nickel plated, rinsed and immediately
chrome plated. Then the part is thoroughly rinsed and inspected.
The
things to look for are "misplates" where the yellow cast
of nickel shows. This situation is caused by the poor current efficiency
inherent with chrome plating. It takes a very skilled plater to
figure out just how to "zap" the part with electrical
voltage. In custom work, it is all based on experience and the workman
uses his best guestimate. If he's really a genius I guess he could
figure out the surface area and calculate the amperage per square
foot and all that, but I think most custom platers just shoot from
the hip to get the proper chrome plating process.
Also there may be what are called "chrome burns"
on the tips and high areas of the part. These chrome burns are unsightly
white or greyish areas that fortunately can be polished to chrome
brightness. The only sacrifice is that there might be noticeable
buffing lines in the part.
It's all a matter of judgment, if the plater's guestimate
is way off, the part will either look matte gray or yellowish (nickel).
He will then strip the chrome, which luckily doesn't normally hurt
the nickel plating underneath and replate it.
The finished product of all this careful work is
very rewarding as you can see:

